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Manufacturing Journey Steps

Box Build: Plastic injection moulding

Plastic injection moulding produces precise and durable plastic components, ensuring consistent quality, accurate fit, and reliable integration with electronic assemblies.

Our manufacturing process overview

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01

Preparation

We prepare components, materials and documentation for production.

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02

PCB Assembly

Automated and manual assembly of PCBs with precision and quality control.

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03

Testing

Rigorous functional, quality testing to ensure reliability, performance.

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04

Box Build

Final assembly, integration and packaging into finished products.

Plastic injection moulding

For producing plastic casings and parts we currently use precision plastic moulding machinery with robots. These are high-quality plastic injection moulding machines operate with clamping force range from 60 tons to 200 tons, up to 200 grams shot capacity, highly automated moulding cells and two step overmoulding possibilities.

To begin the injection process the mould tool which is designed to produce an exact shape of the needed product is fitted into the plastic injection moulding machine. The operator fills the hopper with a needed plastic material. A hopper in the machine feeds the plastic pellets into a heating chamber. They are heated until they are molten and then injected into the mould cavity under high pressure.

Once the plastic material fills the mould cavity, it is allowed to cool and solidify, taking on the shape of the mould. As soon as the part has cooled and solidified, the mould is opened and the part is ejected from the mould cavity and picked up by robotic hand. Plastic tooling is currently outsourced, but we plan to make moulds in house in the future.

Plastic Injection Moulding in Europe | Tooling & Assembly | TLT

ISO Certificates

ISO 9001

ISO 9001

ISO 14001

ISO 14001

ISO 45001

ISO 45001

Explore the manufacturing journey

Dive into each stage to see how we deliver quality at every step of the journey.

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